详细介绍:小型颗粒机用以将潮湿的粉料研制成所需的颗粒,也可将块状的干料粉碎到所需的颗粒。主要特点是筛网装拆简易,还可适当调节松紧。七角滚筒拆卸方便、容易清洗。机械传动系统全部封闭在机体内,并附有润滑系统,整机运转平稳。
YK160型旋转的七角滚筒的速度可以调节。
YK160A是根据药品生产GMP的要求而设计制造的新机型,整机外型全用优质不锈钢板封闭。使整机外型整洁美观,特别是筛网采用金属丝网或不锈钢板网。使颗粒的质量和经济效率有较大的提高。
技术参数:
参数 | 型号 | |
YK160 | YK160A | |
滚筒直径 | 160mm | 160mm |
滚筒有效长度 | 360mm | 360mm |
滚筒转速 | 60~100r/min | 65r/min |
生产能力 | 干700kg/h | 干700kg/h |
料斗面尺寸 | 430×410mm | 415×380mm |
电机功率 | 2.2kw 380v | 2.2kw 380v |
外形尺寸 | 960×750×124mm | 910×700×1200mm |
机器重量 | 420kg | 380kg |
颗粒机详细介绍:
一、使用范围
1、本机是一种用旋转滚筒的摇摆作用,通过铁丝筛子可以将潮湿的粉末原料研成颗粒,亦可广泛的用作粉碎已成了块子而成为现成的颗粒之用。
2、在化学药品方面用作湿合的粉末研成颗粒,烘干后供压制片剂,又可以粉碎在储藏期间而凝结成块的或在化学加工过程中所结块的块子,在食品工业上用作处理糖果及糖混合物和麦芽牛乳等品,在其他工业上如陶瓷、塑料等混合料成为成型颗粒。
3、它不适用于半固体、流体、浆状或磨损之用。
二、基本特征
1、机器结实有力,操作简易,运转平稳,有容积大的斗。旋转滚筒用不锈钢制出,保证处理料的质量清洁和不致变色。
2、 网眼筛子的目数多少,应根据颗粒大小要求,由用户自备,它的装置用两根钢管夹牢,装拆简易,紧松由细牙齿轮撑住,可以适当的调节。
三、构造说明
1、主体:机身为一独立长方柱体,其上装置封闭轴承座与粉斗连接,粉斗伸向机体外,其下装有V 形底盘,着地面广而平,因此下须安装,可任意放置室内使用。
2、颗粒制造装置:旋转滚筒横卧置在粉斗的下面,前后有轴承支座,它通过齿条的传动,作倒顺回转,端面的前轴承盖为活动式,装拆时,只要旋下一个翼形螺母,轴承盖和旋转滚筒即可抽出,放置滚筒的两端制有凸形的方环,嵌入轴承室内,这样可不使油污渗入粉子和不致粘结塞住。
3、减速箱:采用蜗轮传动,速比来1:12,箱内可储机油,保证齿轮润滑良好及无杂音,箱上有视镜可观察,观察运转情况及储油量,蜗轮外端,装有偏心轴,带动齿条作往复运动。
4、筛网夹管:装置在旋转滚筒的两旁,用钢管制造,中间开有一条长槽,筛网的两端嵌入槽内,转动花形手轮将筛网包在旋转滚筒的外圆上,手轮内有齿轮撑住,松紧可以进行调节。
5、电机架:一条与螺杆栓牢,电动机就装在铁板上,当转动螺杆栓,电动机就上下运动,供调节皮带。
五、作用说明
1、使用方法:开动机器,将混合料倒入斗内,由旋转滚筒的摇摆作用,通过铁丝筛网形成颗粒,落入盛器中,如粉碎块子,应逐渐加入,不宜加满,以免受压过大,而使筛网易损。
2、注意事项:粉斗内如粉末停滞不下,切不可用手去铲,以免造成伤手事故,应用竹片铲或停车工作。
3、速度选择:由于使用原料性质不一,因此对速度快慢来进行选择,一般可根据物料的粘度和干湿程度来选择。干品较快,湿品宜慢,但其范围不能作统一规定,应由使用者根据实际操作情况而定。
六、机件润滑
1、机器的箱体部分装有油表,开车前应全部加油一次,中途可按各轴承的温升情况和运转情况添加之。
2、蜗轮箱体必须*存储机油,其油面高度为蜗轮全部侵入油中,如经常使用,须每隔三月换新油一次,臬底部有油塞,可放油用。
3、在机器加油时,不要使油溢出杯之外,更不要流到机器的周围和地上。因为油类容易使物料污染,影响产品质量。
七、保养说明
1、定期检查机件,每月进行一次,检查蜗轮,蜗杆,润滑块上的螺栓,轴承等活动部分是否转动灵活和磨损情况,发现缺陷应及时修复,不得勉强使用。
2、机器应放在干燥清洁的室内使用,不得在大气中含有酸类以及其他对机体有腐蚀性的气体流通的场所使用。
3、机器使用完毕后或停止时,应取出旋转滚筒进行清洗和刷清斗内剩余粉子,然后装妥,为下次使用做好准备工作。
5、如停用时间较长,必须将机器全身揩擦清洁,机件的光面涂上防锈油,用布蓬罩好。
八、安装说明
1、本机为整台装箱,拆箱后搬至适当使用地方,垫平后即可使用。
2、电器线路的装置:应注意旋转方向,切勿倒转,因为蜗杆的一端有平面滚珠轴承,受力的方向须在轴承上,否则会使蜗杆另一端损物发热,影响机件使用寿命。
Details: small particles to be wet powder developed into a desired particle, can also crush dried lump materials into a desired particle. Main characteristics of the screen assembly and disassembly easy, can also be appropriate to adjust the tightness. The seven corner roller is convenient to disassemble, easy to clean. Mechanical transmission system is totally enclosed in the body, and a lubrication system, the stable operation.
YK160 type rotating angle of seven roller speed can be adjusted.
YK160A is based on GMP pharmaceutical production requirements and the design and manufacture of new models, the appearance of whole uses the high quality stainless steel plate closure. The clean and aesthetic appearance, especially the screen using metal wire mesh and stainless steel plate mesh. The grain quality and the economic efficiency is greatly raised.
Technical parameters:
Parameter model
YK160 YK160A
Roller diameter 160mm 160mm
The effective length 360mm of 360mm
Drum speed 60~ 100r/min 65r/min
Production capacity of dry 700kg/h
300kg/h 700kg/h wet dry
Wet 300kg/h
Hopper surface size of 430 × 410mm and 415× 380mm
Motor power 2.2kw 380V 2.2kW 380V
Dimensions 960 x 750 x 910 x 700 x 1200mm 124mm
Weight of machine 420kg 380kg
Particle machine details:
One, use range
In 1, this machine is a rotary drum swing action, through the wire screen can be ground into particles of wet powder materials, can also be widely used for crushing has become pieces and become readily available to the particles with.
2, in the chemical aspects as wet alloy powder research into particles, after drying for compressed tablets, and can crush during storage and formed into blocks or in the chemical processing in the process of agglomeration of the pieces, in the food industry for processing candy and sugar mixture and malt milk and other products, in the industry such as ceramic, plastic mixture into shaped particles.
3, it is not suitable for semi solid, liquid, paste or wear of.
Two, basic characteristics
Machine 1, strong, simple operation, stable operation, have volume big dipper. Rotary drum with stainless steel, to ensure the material quality cleaning and photochromism.
In 2, the mesh sieve mesh number, should according to particle size requirements, by the user owned, its device with two pipe clip, Zhuangchai simple, by the fine pitch gear hold tight, can be appropriay adjusted.
Three, structural description
In 1, the main body is an independent: rectangular column, which closed apparatus bearing seat and a powder hopper connected to a machine body, a powder bucket, which is equipped with a V shaped chassis, ground wide and flat, so must be installed, can be arbitrarily placed indoor use.
2, granule making device of rotary drum: recumbent arranged in the powder hopper below, and a bearing support, through the rack for transmission, as the reverse rotation, face front bearing cover for the event type, assembly and disassembly, as long as the rotation of a wing nut, a bearing cover and a rotating drum can be extracted, placed cylinder the both ends have the convex side ring, embedded bearing chamber, so as to make the oil into powder and not bonded cork.
Gearbox: 3, the worm gear, speed ratio of 1:12, capable of storing oil tank, to ensure good lubrication of gear and no noise, box with mirror can observe, observe the operation situation and oil reserves, the outer end of a worm wheel, the eccentric shaft, drives the gear rack reciprocating motion.
In 4, a screen clamp pipe: device in rotating drum on both sides, steel pipe manufacturing, middle is provided with a long groove, and both ends of the screen mesh is inlaid in the slot, rotating the handwheel will mesh bag flower shaped roller in rotation of the outer circle, the hand wheel gear support, elastic can be adjusted.
In 5, a motor frame: a screw bolt prison, motor mounted on the plate, when the rotating screw bolt, the motor will move up and down, for adjusting the belt.
Five, function description
1, use method: start the machine, the mixture is poured into the hopper, composed of a rotary drum swing action, through the wire screen to form particles, falls into a receptacle, such as crushing pieces, should gradually joined, not fill, to avoid too much pressure, and make the screen wearing.
2, note: powder hopper such as powder not, must not use hand to shovel, lest cause hand injury accident, application of bamboo shovel or stop working.
3, speed selection: due to the use of the properties of raw materials is not a, therefore the speed to make the choice, generally according to the material's viscosity and degree of wet and dry to choose. Dry goods faster, wet goods slow, but its range can make unified provision, shall be borne by the user according to practical circumstances.
Six, mechanical lubrication
In 1, the machine body part is provided with oil table, before driving all gas at a time, you may press the bearing temperature rise and the operation of add.
2, worm gear box must long-term storage of oil, oil surface height for worm gear oil in all invasive, such as frequently used, must every March for new oil and a target bottom, oil plug, can be placed in oil.
In 3, oil machines, don't make oil spill cup, not to flow to the machine and the ground around. Because the oil is easy to make material pollution, affect the quality of the product.
Seven, maintenance instructions
1, regular inspection machine, on a monthly basis, examination of worm gear, worm, a lubricating block on the bolt, bearing movable part can turn flexibly and wear, find defects should be repaired in time, not to use.
In 2, the machine should be placed in a dry cleaning indoor use, or in atmospheres containing acid and other organisms have corrosive gas circulation place.
In 3, the machine after use or stops, should remove the rotary drum washing and brushing bucket residual powder, and then reassembled, preparations for next use.
5, such as the stops for a long time, must be wipe clean machine body, parts of the surface coated with antirust oil, with cloth canopy cover.
In eight, the installation instructions
In 1, the machine for the whole packing, unpacking after moving to the appropriate use of local, pad can be used after.
2, electrical circuit device: should pay attention to the direction of rotation, do not reverse, because one end of the worm is a flat ball bearing, the direction of the force to be on the bearing, the other end of the worm or caustic content fever, affect the service life of machine parts.
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